How to producing modular box & wall mount switch box.
Superda roll forming machine production line for electrical modular iron box, module consile box, steel conduit box, socket outlet box, switch box for push buttons.
Metal module consile box production line process
Superda roll forming machine production line for electrical modular iron box, module consile box, steel conduit box, socket outlet box, switch box for push buttons.
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| Modular consile enclosure making |
Metal module consile box production line process
Uncoiler →Straightening→servo feeder→Hydraulic press breach device → Guide device → roll forming machine → hydraulic punch → Bending enclosure (optional)→shear device (including knife)→ finished product rack
Uncoiler, Straightener
1,Type Manual Expansion
2,Parameter
1) Passive discharge
2) Coil weight：< 2T
3) Coil inner D.：φ450mm-φ530mm
4) Max. Width.400mm
5) Thickness .0.4-1.6mm
6) Straightener roller :9 pcs
8) Power.1.5kw
Servo Feeder
3.1 Max. feeding width 400mm
3.2 Feeding thickess 0.4-1.6mm
3.2 Feeding thickess 0.4-1.6mm
3.3 Motor , 1.3ＫＷ(Yaskawa)
Uncoiler straightener feeder all made by ourself process, heavy duty quality. this photo is before painting.
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| Uncoiler feeder all made by Superda |
Hydraulic hole punching system
3.1 Function：Hydraulic punch breach (Mould 1 set)
3.2 Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action , hydraulic cylinder driven punching die, stamping automatic shutdown.
3.3 Hydraulic system working pressure：16MPa
3.4 Hydraulic station：18.5KW（ Hydraulic punch hole/shear use same station）
3.2 Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action , hydraulic cylinder driven punching die, stamping automatic shutdown.
3.3 Hydraulic system working pressure：16MPa
3.4 Hydraulic station：18.5KW（ Hydraulic punch hole/shear use same station）
A. Hydraulic punch for the panel gap.
B. Hydraulic punch for the knock down hole
C. Hydraulic punch for the ventilating hole.
Guide device
Shenzhen Superda Machine Co., Ltd Main Forming machines (enclosure panel width adjustable)
5.1 Forming Roller：16 stations，and add Rub-roll, To make sure the surface profile no scratches.
5.2 Side Panel：T.18mm ,A3 steel Heavy duty 。
5.3 Rolling speeding: 6-12 m/min。
5.4 Roller material：GCr15，overall quenching, hardness HRC56-62 ℃.
5.5 Motor power：7.5KW。
5.6 Main Roller ：Dia.75mm，45 #。
5.7 Equipment base: 45 # H type using welded steel plate.
5.8 Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.
5.5 Motor power：7.5KW。
5.6 Main Roller ：Dia.75mm，45 #。
5.7 Equipment base: 45 # H type using welded steel plate.
5.8 Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.
Roller material using good quality GCr15 and quench process, hardness reach 62 ℃
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| Good quality roller before painting |
Flat collect rack
Box cover Bending Machine (including mould) , Hydraulic power :3kw
lectrical control system
The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.
PLC control box photo
Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron
Touch screen: Siemens
Some components are Schneider brand devices.
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron
Touch screen: Siemens
Some components are Schneider brand devices.
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| Modular Box Production Machine |
Devices completed box prodution line
| No. | Machine name | QTY | REMARK |
| 1 | Uncoiler, straightener | 1 | |
| 2 | Servo Feeder | 1 | |
| 3 | Hydraulic machine | 2 | With mould |
| 4 | Guide device | 1 | |
| 5 | Forming machine | 1 | |
| 6 | Hydraulic station | 2 | |
| 7 | Follow Shear | 1 | Including knife |
| 8 | Collect rack | 1 | |
| 9 | Control system | 2 | |
| 10 | Box bending device | 1 | With mould |
Steel module metal box machine accessories brand
| No. | Name | manufacturer |
| 1 | Motor & Reducer | Domestic brands |
| 2 | The main key bearing | Domestic brands |
| 3 | Inverter | Shilin |
| 4 | PLC Systems | Siemens |
| 5 | Low-voltage electrical | Schneider |
| 6 | Encoder | Omron |
| 7 | touch screen | Siemens |
| 8 | Hydraulic system | Domestic brands |
Perfect technology for module box making
ReplyDeleteThank you very much for your supports.
DeleteHow much this equipment ? what size wall mounted box can make ?
ReplyDeleteHi,this is swith box, size can make as per your design. Price depend on the drawing :)
DeleteVery good, we are just want to making switch box projector.
ReplyDeleteMODULAR BOX TOO MUCH SIZE, WHAT IS THE SIZE THIS LINE MAKING
ReplyDeleteHi, yes. there are many types. We can make the shapes as per your design.
DeleteDo you have flush mounting electrical box machine
ReplyDeleteyes, sir, please send your box size to my email. thank you.
DeleteIh, I only see a c profiles, not box, how to making both head panel.
ReplyDeleteHi Elijah, Thanks for your question. Both head panel making by roll forming machine as well, it is another machine. May I know your email that I can send full details for you.
DeleteSurprise found you from blog
ReplyDeleteHi, Ben, hope you are fine, Yes.
Delete