Do you belive steel bed profile can be made by roll forming machine

Do you belive steel bed profiles can be made by roll forming machine?
Beds are generally used in bedrooms, dormitories, wards, hotels, etc., usually used to meet human sleep, record weight monitoring, and design trends. In the old days, wood was usually used as the material, and stainless steel and metal were the main materials. There are usually dozens of parts. The standard bed, bed frame, bed end, bed leg, bed mattress, electric push rod, left and right safety guard, insulated mute caster, integrated dining table, equipment storage tray are components, punching, assembly, welding, pressing Riveting, derusting, spray molding and other processes. It has the characteristics of flame retardant, anti-mouse, anti-mite, durable, practical and simple, beautiful, easy to clean, convenient to move and safe to use. One third of the time is spent in bed. After thousands of years of continuous evolution and improvement of design, in addition to satisfying ordinary people to sleep, you can also install matching mattresses, weight monitors, air cushions, medical rehabilitation equipment, invisible hooks for urine bags, and also increase dining, electric back, and regular turn over. Other functions such as walking, standing, vacuuming, lie, heating and cooling can satisfy ordinary people to sleep, but also meet children, critically ill patients, people with disabilities, the elderly, hospital patients, medical rehabilitation at home, study and life, Office emergency and other needs. The bed types include flat bed, single bed, bunk bed with bunk bed, power bed, double bed, joint rehabilitation nursing bed, electric back bed, smart turning care bed, disabled bed, four-post bed, children's bed, sick bed , treatment bed, folding bed, weight monitoring nursing bed, massage bed, electric station bed, air bed, day bed, etc.


Apartment dormitory bed rack upright & rack beam roll forming forming are ready export to oversea.
Steel bed bunk frame bed suspended bed two-story dormitory bed elevated bed sheets production by roll forming machine.
The ordinary angle iron is used as the steel frame bed, the production and processing cost is very low, the screw hole is drilled by the drill press, the welding machine is used for welding, and the paint is sprayed, but the safety is poor. Easy to deform, easy to hurt people. Bed frame upright and beam process by roll forming machine is easy operation, and metal surface is smooth not scratch.
Roll forming machine for making bed steel profiles

Rack steel bar can make an aesthetic appearance and the processing cost is the highest. Good security. The square steel pipe can be used to make the most solid iron bed, and the processing cost is high, and the appearance is nice.
There are about 50 million double-layer steel beds in China used in schools, enterprises, construction sites and other places.
The iron bed saves space, is green, and has low cost.
Steel bed roll forming machine export to Asia, Europe.
Bed beam, bed profiles made by forming machine

Good quality bed metal forming machine for bed rack upright post with CE
Roll forming machine for production bed beam, shelf panel, rack beam.
Bed beam production line process for upright post
Uncoiler straightener 2 in 1 Servo feeder Guide device Hydraulic Punch roll forming machine shear device (including knife) finished product rack
metal profiles production line layout


Machines List

2 in 1 Uncoiler   straightener
1 TypeManual Expansion
2Parameter
1Passive   discharge
2 Coil weight<   2T
3Coil inner D.φ450mm-φ530mm
4Max. Width.200mm
5)   Thickness .0.4-1.6mm
6)   Straightener roller :7 pcs
8)   Power.1.5kw  


Servo Feeder
3.1 Max. feeding width:200mm
3.2  Feeding thickess: 0.4-1.6mm 
3.3  Motor , 0.85KW(Yaskawa)

Hydraulic hole punching system
3.1 FunctionHydraulic punch breach
3.2  Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action , hydraulic cylinder driven punching die, stamping automatic shutdown.
3.3 Hydraulic system working pressure
16MPa
3.4 Hydraulic station
15KW Hydraulic punch hole/shear use same station

Guide device

Bed roll forming machine roller system parameter 

5.1  Forming Roller18 stationsand add Rub-roll, To make sure the surface profile no scratches.
5.2  Side PanelT.18mm ,A3 steel   Heavy duty
5.3  Rolling speeding: 2-8 m/min
5.4  Roller material#45overall quenching, hardness HRC56-62 .
5.5  Motor power
7.5KW
5.6  Main Roller
dia.65mm45
5.7  Equipment base: 45 H type using welded steel plate.
5.8  Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.

Electrical control system in bed rack forming machine
The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.
Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron
Touch screen: Siemens


Some components are Schneider brand devices.

Devices completed bed rack production line
No.
Machine name
QTY
REMARK
1
Uncoiler   straightener
1
2
Servo Feeder
1
3
Hydraulic   machine
1
With mould
4
Guide device
1
5
Forming machine
1
6
Hydraulic   machine
1
With mould (2 sets)
7
Follow Shear
1
Including knife
8
Collect rack
1
9
Control system
1

Bed roll forming line accessories brand
No.
Name
manufacturer
1
Motor & Reducer
Domestic brands
2
The main key bearing
Domestic brands
3
Inverter
Shilin
4
PLC Systems
Siemens
5
Low-voltage electrical
Schneider
6
Encoder
Omron
7
touch screen
Siemens
8
Hydraulic system
Domestic brands


Comments

  1. Oh, good idea, cold roll forming machine very good using in steel profiles.

    ReplyDelete
  2. How many profiles for combinate a bed

    ReplyDelete
  3. Very good, I like this idea

    ReplyDelete
  4. Hey Nice Blog!!! Thank you for sharing information. Wonderful blog & good post.Its really helpful for me, waiting for a more new post. Keep Blogging!

    Metal Bed Frame

    ReplyDelete

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