Beam Roll Forming Machine

Beam Roll Forming machine

Shenzhen Superda Machine Co., LTD

https://www.superdamc.com

sales@superdamachine.com

Ⅰ,Beam Production line technical parameters

No.	ITEM		PARAMETER
1	MATERIAL	Type
		T.(mm)	1.0mm
		Yield Strength (Mpa)	S235
2	Forming product Width		27mm
3	Forming speed (m/min)		3-5m/m
4	Forming main power (KW)		5.5 KW
5	Hydraulic power (KW)		7.5 KW
6	Voltage		AC415V，50Hz，3P

Ⅱ ,Beam roll forming machine process 

2 in 1 Uncoiler Straightening→servo feeder→Hydraulic press breach device  → Guide device 

→ roll forming machine→shear device (including bend)→ finished product rack

 Ⅲ Beam CAD drawing as below：

  

Ⅳ ,Beam roll former machines List

一）2 in 1 Uncoiler straightener 1、 Type：Manual Expansion 2、Parameter 1）Passive discharge 2） Coil weight：< 3T 3）Coil inner D.：φ450mm-φ530mm 4）Max. Width.400mm 5) Thickness .0.4-1.6mm 6) Straightener roller :7 pcs 8) Power.1.5kw

  

Servo Feeder

3.1 Max. feeding width:400mm

       3.2  Feeding thickess: 0.4-1.6mm 

       3. 3  Motor , 1.3ＫＷ(Yaskawa)

Hydraulic hole punching system

3.1 Function：Hydraulic punch breach  (Mould 1 set)

3.2  Structure: set the length, automatic length measurement,

 automatic positioning reaches the set distance stop action ,

 hydraulic cylinder driven punching die, stamping automatic shutdown.

3.3 Hydraulic system working pressure：16MPa

3.4 Hydraulic station：7.5KW（ Hydraulic punch hole/shear use same station）

 Guide device

Main Forming machines 

6.1  Forming Roller：10 stations，and add Rub-roll, To make sure the 

surface profile no scratches.

6.2  Side Panel：T.18mm ,A3 steel   Heavy duty 。

  6.3  Rolling speeding: 3-5 m/min。

      6.4  Roller material：GCr15 overall quenching, hardness HRC55-60 ℃. 

6.5  Motor power：5.5KW。    

6.6  Main Roller ：￠65mm，40Cr。

6.7  Equipment base: 400 H type using welded steel plate.

6.8  Transmission: chain drive.

6.9 Security: across the board with emergency stop buttons, easy to handle

emergencies, to ensure that equipment and operator safety. And other gear in the chain

and the staff could easily lead to injury transmission section covered with protective

cover, to ensure the safety of workers.

Hydraulic Follow shear

Follow shear 

Knife material：Cr12，quenching hardness of up to HRC56-58 degrees.

Flat collect rack

Electrical control system

The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC.

 Operator setting the program to run automatically (programmable control) and 

control process monitoring,production line operator control and modify the control

parameters, and real-time monitoring the equipment  status & parameters and fault indication.

Workpiece length digital setting, adjustable length can be adjustable as well. Real-time 

monitoring of equipment operating status and fault indication.

Operation manual / automatic two styles. With manual and automatic switching

function: In the manual mode,  can be stand-alone operation, easy maintenance; In 

automatic mode, carry out full production run.

In order to start; across the board with emergency stop buttons, easy to 

handle emergencies, 

to ensure that equipment and operating personnel Safety.

** The main components of the brand:

PLC control system: Delta

Encoder: Omron 

Touch screen: Weinview

Some components are Schneider brand devices.

Beam roll forming machine production 

Beam roll forming machine

  

Ｂrand

No.	Name	manufacturer
1	Motor & Reducer	Domestic brands
2	The main key bearing	Domestic brands
4	PLC Systems	Delta
5	Low-voltage electrical	Schneider
6	Encoder	Omron
7	touch screen	Veinview
8	Hydraulic system	Domestic brands